Low-E Film Deletiong Machine

  The Low-E Film Deleting Machine is a kind of high-precision, automatic, and professional processing equipment specially designed for the edge deletion of coated glass, especially Low-E (Low Emissivity) glass. As an indispensable supporting equipment in the deep processing of architectural glass, insulating glass, and tempered glass, this machine adopts advanced physical deletion technology to accurately remove the unnecessary Low-E coating layer at the edge of the glass, so as to ensure the bonding fastness, sealing performance and service life of insulating glass, and avoid quality problems such as degumming, oxidation, and air leakage caused by the coating layer. With the characteristics of high automation, high processing precision, stable operation, and friendly operation, the Low-E Film Deleting Machine has become a key production equipment for modern glass deep-processing enterprises to improve product quality, optimize production efficiency and meet industrial processing standards.

The working principle of the Low-E Film Deleting Machine is based on precise mechanical grinding and positioning control technology, combined with automatic transmission and intelligent control system, to realize efficient and non-damaging edge deletion of Low-E coated glass. Firstly, the glass to be processed is automatically conveyed to the processing area through the conveyor system, and the precise positioning is completed through the photoelectric sensor and the positioning mechanism to ensure the consistency of the deletion position and size. Then, the high-speed rotating grinding wheel or special deletion head is driven by the servo motor to contact the surface of the Low-E coating evenly, and the coating layer at the edge of the glass is removed quantitatively and stably according to the set deletion width, depth and path. During the whole processing, the dust removal system runs synchronously to absorb the grinding dust in real time, keeping the processing environment clean and the glass surface smooth. The intelligent control system can automatically adjust the running speed, grinding force and deletion range according to the thickness, size and coating type of the glass, so as to realize fully automatic continuous processing without damaging the glass substrate and ensuring the integrity and flatness of the non-deletion area.

The Low-E Film Deleting Machine is composed of a plurality of coordinated functional modules, each of which plays an important role in the stability, precision and service life of the equipment.

This system adopts a motor-driven roller conveyor or belt conveyor, matched with a high-precision photoelectric positioning device and a pneumatic clamping mechanism, which can realize stable transmission and accurate positioning of glass of different sizes and thicknesses. It can automatically adapt to the processing requirements of various specifications of architectural glass and insulating glass, avoid position deviation during operation, and ensure the accuracy and consistency of edge deletion.

As the core execution structure of the machine, the servo drive system controls the high-speed grinding head or diamond grinding wheel with high precision, with stable speed and adjustable force. The professional deletion grinding head is designed for Low-E coating, which can quickly and effectively remove the coating layer without scratching the glass surface, and the deletion effect is neat and uniform, fully meeting the processing standards of insulating glass edge sealing.

The machine is equipped with an industrial PLC control system and a human-machine touch screen, which supports one-key setting of processing parameters such as deletion width, speed, path and glass thickness. It has the functions of parameter storage, fault self-diagnosis, automatic alarm and emergency stop, which simplifies the operation difficulty and improves the safety and stability of the equipment. The intelligent control mode can realize fully automatic continuous production and reduce manual intervention.

Equipped with a high-power industrial dust collection and filtration system, it can absorb the coating dust and debris generated during the grinding process in real time, prevent dust from adhering to the glass surface and polluting the processing environment, and keep the glass clean and the internal parts of the equipment clean, reducing the failure rate caused by dust accumulation.

The whole machine adopts a high-strength steel frame structure, with solid and stable operation, low vibration and low noise. The fully enclosed protective cover and safety interlock device effectively protect the personal safety of operators, in line with international industrial safety standards, and make the equipment more reliable and durable in long-term industrial production.

The machine has a wide range of size adaptation, which can quickly adjust the processing range according to the length, width and thickness of the glass, support small-size decorative glass and large-size architectural curtain wall glass, and has strong flexibility and versatility to meet the diversified production needs of enterprises.

Compared with traditional manual deletion or semi-automatic deletion equipment, the fully automatic Low-E Film Deleting Machine has obvious technical and application advantages, which can greatly improve the production efficiency and product qualification rate of glass deep-processing enterprises.

First of all, high processing precision and good effect. The deletion width and depth are precisely controlled, the edge is neat and smooth, no damage to the glass substrate, completely solve the problems of uneven deletion, missing deletion and excessive deletion in manual operation, and greatly improve the processing quality of insulating glass.

Secondly, high degree of automation and high production efficiency. It can realize continuous automatic processing without manual hand-held grinding, the processing speed is fast, the single piece processing time is short, and it can match the production rhythm of the insulating glass production line, greatly improving the overall production capacity.

Thirdly, wide application range and strong adaptability. It is suitable for single silver Low-E glass, double silver Low-E glass, triple silver Low-E glass and other different types of coated glass, and compatible with glass of various thicknesses and sizes, with strong versatility and practicability.

Fourthly, stable operation and low failure rate. The equipment adopts high-quality electrical components and wear-resistant grinding parts, with reasonable structure design, stable operation, long service life, simple daily maintenance and low later use cost.

Fifthly, safe and environmentally friendly operation. The fully enclosed protection and dust removal system ensure a clean and safe processing environment, reduce the labor intensity of workers, avoid dust hazards, and meet the requirements of green and safe production.

Sixthly, improve product quality and service life. By accurately removing the edge coating, the bonding force between the glass and the sealing material is enhanced, the oxidation and corrosion of the coating layer are prevented, the airtightness and durability of the insulating glass are improved, and the quality and added value of the final product are upgraded.

The Low-E Film Deleting Machine is mainly used in the glass deep-processing industry, and is widely used in the production and processing of insulating glass, tempered glass, laminated glass and architectural coated glass. It is an essential equipment for professional glass processing factories, architectural glass manufacturers, insulating glass production bases and door and window curtain wall enterprises.

In the field of architectural glass, it is used for edge deletion processing of Low-E glass for high-rise buildings, office buildings, residential buildings, shopping malls and other curtain walls and doors and windows, ensuring the sealing and safety performance of insulating glass.

In the field of insulating glass production, it is matched with insulating glass production lines, automatic glass cutting machines, edge grinding machines and other equipment to form a complete automated production process, improving the efficiency and quality of insulating glass manufacturing.

In addition, it is also used in the processing of automotive glass, home appliance glass, decorative glass and other coated glass products, providing professional edge deletion solutions for various high-standard coated glass deep processing.