High-Speed Automatic Glass Cutting System for Industrial Production Lines

Model

Unit Price
(FOB)

Technical Parameters

Note

Dimensions Length * width * height：4300mm*3000mm*800mm(Table height 800mm) 
Power requirements: Customized according to the voltage of different countries
Installed power: 6-8kW
Compressed air :0.6Mpa
Cut glass size MAX.3800*2600mm
Cut glass thickness 2~19mm
Head beam speed X axis 0 ～ 200m / min (can be set)
Head speed Y axis 0 ～ 200m / min (can be set)
Cutting acceleration ≥6m/s²
Cutting knife seat Cutting head can rotate 360 degrees (precise cutting of straight lines and special shapes)
Cutting accuracy ≤±0.25mm/m（Based on the size of the cutting line before the glass breaking）

Gift accessories

6 cutter heads
2 pieces cutter wheels
1 Contactor
1 Solenoid valve

Equipment Introduction

Operator:

One or two people

Note

Features

1、The imported absolute value motors and imported high-precision racks and other top-level components effectively guarantee the accuracy and stability of glass cutting, have a longer service life and can meet the cutting of various shapes of glass；
2、Integrated rail, exclusive patent, cut glass has higher precision;
3、The machine table is made of waterproof, fireproof, high and low temperature resistant, and anticorrosive materials, which will never deform;
4、Infrared scanning point function and infrared scanning special-shaped template function;
5、Highly intelligent cutting machine optimization software, which greatly improves glass utilization and reduces production costs；
6、Air-floating function, improve work efficiency, comes with automatic loading machine and separation machine;
7、Automatic oil injection and automatic pressure adjustment function of cutting machine, effectively guarantee cutting stability and cutting effect;
8、There are no special requirements for operators, simple operation and easy management.

Category

Project

Project Instruction

Functions

Standard functions

Cutting optimization software

1. Professional glass cutting and optimized typesetting function: greatly improve glass cutting rate and production efficiency.
2. Compatible with Italian OPTIMA optimized software and domestic GUIYOU software's standard G code: Realize the universality of different format files.
3. Fault diagnosis and alarm function: It can automatically record the running status of the machine in the production process, fault alarm and display problems.

Fiber laser positioning

1. Automatic edge-finding and positioning of glass: Precise measurement of the actual position and deflection angle of the glass, realizing automatic adjustment of the cutting path of the blade, and improving efficiency
2. Intelligent shaped scanning: The detector can intelligently scan the shaped objects and automatically generate graphics to realize contour cutting.

Cut technology

The cutting blade pressure is controlled by an electromechanical precision pressure regulating valve, and the cylinder pushes the pressure uniformly to make the blade perfectly fit the surface of the glass to cut, avoiding skipping due to glass quality problems.

Optional function

Automatic labeling

Replace manual labeling. According to customer requirements, the printer prints labels that record glass information.The label is applied to the corresponding glass surface by the labeling cylinder.（We recommend customers to configure the labeling function）

Glass breaking table

Install the ejector rod on the cutting platform. The cylinder pushes the ejector rod to disconnect the glass.

Transport
function

The cutting platform is equipped with the conveyor belt. There is no need to manually move the glass. The cut glass can be transferred to the air floating glass breaking table through the conveyor belt, and the breaking operation is performed on the glass breaking table.（Need to buy air floating glass breaking table）

Category

    Project

  Project Instruction

Note   

Product configuration

Mechanical part

Machine
frame

After welding, the thickened profiles need aging and high temperature annealing.The side beam fixing plate is processed by gantry milling to ensure accuracy and stability.

Flat beam

X-axis and Y-axis running flat beams adopt unique patented aluminum alloy profiles, which have high strength and high precision, and are durable and stable.

Rack

The imported grinding bevel rack structure is adopted, to improve tooth surface strength and effectively reduce noise.

Oil supply

The oil supply of the cutting blade adopts the pneumatic automatic oil filling method, without manual intervention.

Fan

Customized high-power fan, high wind pressure and large flow, ensure smooth glass floatation.

Cutting drive motor

High performance industrial control dedicated servo motor for precise control and smooth operation.

Mesa

The high-density waterproof board is a substrate, and the surface is covered with an anti-static industrial felt. Ensure stable use in humid environments.

Electrical parts

Host computer

High-performance computer host for industrial control; brand high-resolution display.

Optical fiber

Uses Panasonic laser detectors imported from Japan.

Element

Imported control unit. The whole machine adopts bus communication, RJ45 network port industrial shielding communication connection, with fast communication speed, strong anti-interference ability, simple, stable and safe.

Name

Brand

Note

Optimization software

AOXIN

Optimization rate is 3-4% higher than ordinary domestic

patented technology

Cutting software

AOXIN

Guaranteed accuracy

Servo drive

NMH
(Germany)

Servo Motor

NMH
(Germany)

Cutting knife

Bohle
(Germany)

Solenoid valve

AirTAC
(TAIWAN）

Pressure regulating valve

SMC

Contactor

Schneider
(France)

Breaker

Schneider
(France)

Intermediate relay

Schneider
(France)

Scanner

Panasonic
(Japan)

Photoelectric switch

Micro detectors
(Italy)

Phase sequence switch

Schneider
(France)

Proximity switch

Micro detectors
(Italy)/
Omron
(Japan)

Rack

HIWIN/DITAI
(Taiwan)

Main bearing

NSK

Electrical components

Schneider
(France)

Conveyor belt

Customization

Seamless belt

Contains the entire steel wire

Air flotation device

Customization

3KW

Wire

Customization

High flexible conductors

Windpipe

YOUSHUN

Synchronous wheel

Customization

Guide rail

Customization

Aviation material

Function

Functional description

Picture display

√

1.Automatically optimize typesetting glass

Just need enter the original size, the size of the glass to be cut, and the cut shape.Automatic glass layout and automatic optimization greatly saves the cost of using original glass.

√

2.Automatic cutting glass

The cutter head is made of German Boler head and can be rotated freely in 360 degrees to cut any shape.
Computer control, automatic cutting according to optimized layout

√

4.Air floating breaking glass

The machine has an air floating system, and more than one hundred air holes are evenly arranged on the cutting table to ensure the stability of the airflow. It is very easy to push and pull the glass, and breaking glass  is easier.

Can choose to add
(+500USD)

 5.Glass labeling function

Automatic reading:
Automatically read programs without manual operation
Automatic printing:
automatically print out the glass size, customer information, order number and other information on the label
Automatic paste:
label paper is automatically attached to the corresponding position of the glass.no leakage, no mess, customer information at a glance.

Can choose to add
(+900USD)

6.Automatic conveying belt

In order to increase the output,you can choose to add the conveyor belt, the machine can automatically transfer glass to the glass breaking table after cutting.
Save time, effort, and labor

​
 

Can choose to add
(+900USD)

8.Glass breaking table

It can be equipped with the glass breaking table, which can be used in conjunction with the cutting machine. While the machine is cutting, the glass can be breaking on the glass breaking table. This saves time.Greatly increased production