Equipment Features
● Double Beam system reduces the contact between glass and backrest wheel,and achieves the high-quality requirement of no trace on the surface of insulated glass.
● Full PLC control system,touch screen man-machine interface.
5-The speed of cleaning LOW-E glass brush can be driven by frequency conversion.
● The air knife of the cleaning machine can be automatically adjusted according to the glass thickness.
● Digital control production line,intermittent work ennergy-saving system.
● Servo plate pressing,accurate tablet pressing,with functions of inflation,film closing and tablet pressing.
● Automatic detection of glass size,automatic adjustment of the best inflation time,inflation rate of more than 90%,saving gas consumption.
Technical Parameter
|
Input Voltage |
380V/50HZ |
Total Power |
48KW |
|
Mini Glass Size |
300*300mm |
Max Glass Size |
2500*5000mm |
|
Max I.G. Unit Thickness |
<80mm |
Inflating Time |
2 to 10 seconds |
|
Transmission Speed |
0-45m/min |
Glass Cleaning Speed |
2-10m/min |
|
Glass Cleaning Thickness |
3-28mm |
Overall Dimension |
28100*2800*3450mm |
Section 01
(UPPER SEGMENT)
● Use high density composite plate, strong and durable; universal backrest wheel, convenient to large glass; wear-resistant transmission, wheel and spring device, reduce friction with glass, durable, step drive wheel is convenient to large glass; variable frequency drive motor, stable and efficient.
● Can automatically identify LOW-E and coated glass, and equipped with alarm device, stop the photoelectric, measure the size, according to the glass thickness.
Section 02
(CLEANING AND DRYING SECTION)
● Adopt the thickened stainless steel box, Very strong and durable.
● The cleaning section is equipped with 10 motors, 6 brushes are separately equipped with 6 motors, 3 pairs of hair brushes, Soft and hard to alternate, Lazable low-e, Brush and motor one to one correspondence, Stable and highly efficient, With a universal spray nozzle, Can be thoroughly cleaned without dead corners, Equipped with water heating, Ensure effective cleaning in winter.
● The bottom of the box adopts double-layer hollow design to avoid water and improve the service life of the bearing.
● Connect the spray pipe and the intake pipe with stainless steel to prevent aging.
● There are three seals: upper and lower oil seal and waterproof cover to prevent water and glass dust from entering the bearing.
● The drying part adopts aluminum profile wind blade, and the air outlet.
is very uniform and dense, to ensure that each surface of the glass is effectively dried
● Equipped with 18.5 kw fan, to achieve high efficiency and bellows equipped with sound absorbing device, reduce noise pollution.
● When the glass stays in the position of the wind knife, the tuyere will automatically close to prevent the wind knife printing.
● According to the thickness of section 01, open the brush blade in one to the corresponding thickness of the glass, which can clean the 3-30mm thick glass.
Section 03, 04
(transfer), (aluminum positioning)
● 03 / 04 double beam design, meet the glass transmission without trace, no water mark, the back part is equipped with mobile door, can more
easily treat the stains on the glass
● 04 Positioning segment
(1) Double beam structure, rear lifting platform, can be convenient to handle the rear of the large plate glass stains
(2) The glue depth value can be input on the operating table, and the measurement position and lower positioning can be automatically adjusted to the corresponding glue depth to achieve high efficiency and accuracy
(3) The upper positioning device has been developed to efficiently and quickly stick the aluminum strips on the large glass
(4) Thick measurement device (single glass and + aluminum strip thickness) in advance, data transmission to the external closing, plate pressure, sealing line, sealing line without any additional changes
Section 05
(composite section)
Double photoelectric, segment control, stability and safety, at the same time has a protection device, to prevent photoelectric failure of emergency, pressure wheel adjustable, flexible and convenient, can process double, three, four layers of insulating glass, louver insulating glass, without manual assistance, to ensure the safety and efficiency of operation, can process glass thickness to 75mm.
Section 06
(plate section)
● The plate press and closing is controlled by servo motor, which is precise and fast
● Predict the size of the glass in advance, open the corresponding air filling valve, seal both sides, hold the bottom for inflation, the inflation rate can reach 90%, 2-5, seconds / m², estimated to be about $0.15 / m².
connecting the fully automatic rubber sealing line
|
Equipment Configuration Table |
|||||
|
NO. |
Name |
Brand |
NO. |
Name |
Brand |
|
1 |
PLC |
Panasonic |
6 |
Switching Mode Power Supply |
Ming wei |
|
2 |
Touch screen |
Screen through |
7 |
Electric relay |
Schneider |
|
3 |
Frequency transformer |
Siemens |
8 |
Transfer motor |
Taiwan |
|
4 |
Circuit breaker |
Siemens |
9 |
AUTONICS Sensor |
Autonics |
|
5 |
AC contactor |
Siemens |
10 |
Pneumatic component |
AirTAC |